Overview

Certified enclosures for explosive atmospheres

SCS Global manufactures explosion-proof containers and hazardous area modules for offshore platforms, refineries, and process plants. These ATEX and IECEx certified enclosures start as base containers from our DNV offshore marine equipment range and receive zone-specific engineering: pressurisation, fire-rated boundaries, blast-resistant structure, and Ex-rated electrical installation. The base unit can be a workshop, control room, switchroom, MCC room, or accommodation module. What classifies it as a hazardous area module is the combination of ATEX/IECEx zone compliance, Ex p pressurisation, and certified electrical fit-out for deployment in explosive atmospheres.

20ft offshore explosion-proof hazardous area module, factory-direct from SCS Global

Specifications

Hazardous Area Module Specifications

SCS manufactures containerised modules for deployment in classified hazardous zones where explosive gas or dust atmospheres exist, with Ex p pressurisation maintaining safe or reduced-zone interiors per IEC 60079-2. Each unit is constructed from S355/Q345 structural steel with SA 2.5 blast preparation, epoxy primer, and marine topcoat, with all critical welds tested by MPI/NDT.

Technical specifications
Specification Value
Base container sizes 10ft, 20ft, 20ft HC, 40ft
ATEX zone classification Zone 1, Zone 2, Zone 21, Zone 22
Fire rating (A-class) A-0, A-15, A-30, A-60
Fire rating (H-class) H-0, H-60, H-120
Blast resistance 3 psi (20.7 kPa), 5 psi (34.5 kPa), 8 psi (55.2 kPa)
Pressurisation type Ex px, Ex py, Ex pz
Gas groups IIA (propane/methane), IIB (ethylene), IIC (acetylene/hydrogen)
Temperature classes T1 (≤450°C) to T6 (≤85°C)
Steel grade S355 / Q345 structural steel
Surface preparation SA 2.5 blast + epoxy primer + marine topcoat
Module types Workshop, control room, MCC room, switchroom, accommodation, temporary refuge
Certification ATEX 2014/34/EU, IECEx (IEC 60079), DNV 2.7-1, IMO FTP Code, EN 12079
Zone 2 pressurised cabin interior with HVAC and monitoring systems

Pressurisation

Explosion-Proof Containers & Ex p Pressurisation

An explosion proof container is a containerised enclosure rated for Zone 1 or Zone 2 deployment under the ATEX Directive 2014/34/EU or the IECEx scheme. Pressurisation holds a positive overpressure above ambient to keep explosive gas out per IEC 60079-13. Ex px converts a Zone 1 exterior to a non-hazardous interior for control and MCC rooms, Ex py to a Zone 2 interior for workshops, and Ex pz a Zone 2 exterior to non-hazardous for accommodation.

A60 fire rated offshore container showing insulated wall construction

Fire Rating

A60 Fire Rating: Certified Modules

An A60 fire rating limits heat transfer through walls, ceiling, and floor for 60 minutes under the cellulosic fire curve per the IMO FTP Code (MSC.307(88)). It is the highest A-class division under SOLAS Chapter II-2, holding the unexposed face to a 140°C average temperature rise. SCS builds them with mineral wool, ceramic fibre, or intumescent board and minimum 4.5 mm steel plate. Where hydrocarbon jet or pool fires are credible, H-class divisions (H-0, H-60, H-120) apply.

Blast-proof container for hazardous environments with reinforced structure

Blast Resistance

Blast-Proof Containers

Blast proof containers protect personnel and equipment from overpressure events in process plants, engineered to a site-specific blast study per API RP 752 and API RP 753. The required rating comes from the facility's consequence analysis: 3 psi (20.7 kPa) for moderate-risk occupied buildings, 5 psi (34.5 kPa) closer to process equipment, and 8 psi (55.2 kPa) for high-risk areas. Construction uses reinforced panels, blast-resistant doors, and energy-absorbing connections to NORSOK S-001.

Temporary refuge module for offshore platform emergency evacuation

Temporary Refuge

Temporary Refuge Modules

A temporary refuge module is a designated safe area where personnel muster during an offshore emergency, holding structural integrity, a breathable atmosphere, and communications for a defined endurance per NORSOK S-001. It requires A-60 fire-rated boundaries on all six faces, positive-pressure HVAC against gas ingress, emergency power, PA/GA communications, and smoke and gas detection. Minimum endurance is 1 hour, extendable through the operator's TR performance standard per PFEER, with life-safety systems independent of platform utilities.

Compliance

ATEX vs IECEx Certification

ATEX is the EU explosive atmosphere directive (2014/34/EU), mandatory within EU/EEA states. IECEx is the international scheme accepted in Australia, New Zealand, Singapore, the UAE, Saudi Arabia, India, and South Africa. The difference between ATEX and IECEx is jurisdictional: ATEX is enforced by EU law, while IECEx is a voluntary scheme that serves as the standard across most SCS markets. Both reference the IEC 60079 series for testing, zone classification, and installation. SCS builds ATEX- and IECEx-certified modules from the same facility, with third-party inspection from Bureau Veritas, DNV, ABS, Lloyd's Register, SGS, or Intertek.

ISO certification ISO
Bureau Veritas certification Bureau Veritas
DNV certification DNV
Lloyd's Register certification Lloyd's Register
Bureau International des Containers (BIC) certification BIC
American Bureau of Shipping (ABS) certification ABS

Standards & References

Standards we build to

Every hazardous area module we manufacture is engineered against the standards below. Click through to the source authority for the full text and current revision.

ATEX Directive 2014/34/EU EU equipment for explosive atmospheres. Category 2 (Zone 1) and Category 3 (Zone 2) for surface industries including offshore. EUR-Lex
IECEx (IEC 60079 series) International certification scheme for equipment in explosive atmospheres, with mutual recognition across participating countries. IECEx System
IMO FTP Code (MSC.307(88)) Fire test procedures for A-class and H-class divisions under SOLAS Chapter II-2. IMO
API RP 752 / RP 753 Management of hazards associated with location of process plant permanent and portable buildings. Blast overpressure design basis. API
NORSOK S-001 Technical safety requirements for blast-resistant enclosures and temporary refuge on the Norwegian Continental Shelf. Standards Norway

Configuration Options

Zone 1 and Zone 2 Pressurised Cabins

SCS manufactures pressurised cabin modules classified for Zone 1 and Zone 2 deployment per IEC 60079-10-1. Each module is configured to the site's specific zone classification, gas group, and temperature class. Electrical installations follow IEC 60079-14 for selection and installation in hazardous areas.

Ex px Control Rooms

Zone 1 exterior to non-hazardous interior. Control rooms and MCC rooms with automatic de-energisation on pressure loss.

Ex py Workshops

Zone 1 exterior to Zone 2 interior for workshops and storage.

Ex pz Accommodation

Zone 2 exterior to non-hazardous interior for offices and accommodation.

Ex e Increased Safety

Increased-safety electrical fit-out for Zone 2 without pressurisation.

Ex d Flameproof

Flameproof electrical components for hazardous-area equipment enclosures.

Ex i Intrinsic Safety

Intrinsically safe circuits for instrumentation and monitoring.

Applications

Hazardous Area Module Applications

SCS builds Zone-classified containers for operators across oil and gas, mining, construction, and defence facilities with classified hazardous areas. Applications include ATEX/IECEx certified workshops, control rooms and MCC rooms with Ex-rated instrumentation, A60 fire-rated accommodation for fire-risk areas, blast-resistant modules for process plant environments, and temporary refuge units for muster stations.

Engineering Resources

Download technical documentation

Capability statement and zone-classification guidance for engineering review. Every engineering document published here has a crawlable HTML equivalent elsewhere on the page.

FAQ

Frequently Asked Questions

Five questions procurement and engineering ask most often about hazardous area modules.

What Is ATEX Certification?

ATEX certification under Directive 2014/34/EU confirms that equipment is designed and manufactured for safe use in explosive atmospheres within EU/EEA member states. Equipment is classified by category (Category 2 for Zone 1, Category 3 for Zone 2), gas group (IIA/IIB/IIC), and temperature class (T1 through T6). SCS holds ATEX compliance for pressurised enclosures, fire-rated modules, and Ex-rated electrical installations across the DNV offshore range.

What Is Hazardous Area Classification?

Hazardous area classification defines zones based on the frequency and duration of explosive gas or dust atmospheres per IEC 60079-10-1. Zone 0 is continuous, Zone 1 is occasional during normal operations, and Zone 2 occurs only under abnormal conditions. SCS manufactures Zone 1 and Zone 2 rated pressurised hazardous zone modules for offshore and industrial deployment.

How Do You Get ATEX Certification?

ATEX certification requires design review against IEC 60079 series standards, prototype testing for the relevant protection type (Ex d, Ex p, Ex e, or Ex i), and assessment by an EU Notified Body. The process applies to each equipment configuration. SCS works with third-party inspection bodies including Bureau Veritas, DNV, and SGS for hazardous area module certification.

What Is the Difference Between ATEX and IECEx?

ATEX is a mandatory EU directive covering equipment placed on the market within EU/EEA countries. IECEx is a voluntary international certification scheme with mutual recognition across Australia, New Zealand, Singapore, UAE, Saudi Arabia, and other non-EU jurisdictions. Both frameworks reference the same IEC 60079 technical standards for equipment design and testing.

How Do You Determine Hazardous Area Classification?

Hazardous area classification starts with identifying sources of flammable gas or combustible dust release, then mapping zone boundaries (Zone 0, 1, or 2) per IEC 60079-10-1 or the Australian adoption AS/NZS 60079.10. Classification determines which equipment protection types are permitted in each zone. Assessment by a qualified engineer establishes zone extent and ventilation factors.